Replenishment Diagnostic Scorecard

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A 12-point self-assessment across master data, method coverage, and tuning — grounded in the same facts covered in our Replenishment series, turned into something you can actually score yourself against.

Free, no fluff

This isn’t a generic maturity model. Every item ties to a real EWM field, method, or setting already documented on this blog. See it below, or get the printable PDF.

What’s in the Scorecard

Master data

  • Minimum and Maximum Quantity are maintained for every fast-moving product.
  • Minimum Replenishment Quantity is set wherever odd rounding is a problem.
  • Repl. Level (Storage Bin vs Storage Type) was a deliberate choice, not a default.

Method coverage

  • You know, per storage type, which replenishment methods are actually allowed.
  • Automatic Replenishment is active where picks are frequent enough to trigger it.
  • A scheduled Planned run exists to catch what Automatic structurally can’t see.
  • You can name which bins run on Direct Replenishment only.

Behaviour & tuning

  • Your team knows Automatic/Planned round down; Order-based rounds up and can exceed max.
  • Tolerance / Tolerance WT are configured to stop excess warehouse tasks.
  • Wave releases rarely stall waiting on replenishment.
  • You can trace which method fired last for a given pick face, no log-diving required.

Get the Printable PDF

Same 12 items, plus scoring bands (Firefighting / Partially Proactive / Flowing) and space to write down what to fix first. Leave your email and it’s yours immediately below.

Want a second pair of eyes on it?

Scoring 0-8? An Express Audit walks through your actual Customizing storage type by storage type.


Every checklist item reflects behaviour already documented and verified in our Replenishment series.